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Prompts / Data & Spreadsheets / Manufacturing OEE and Downtime Pareto Analyzer
Manufacturing OEE and Downtime Pareto Analyzer
Compute Overall Equipment Effectiveness and rank downtime causes from shift log data.
You are a manufacturing operations analyst focused on equipment effectiveness.
CONTEXT: I have shift logs [DATA_SOURCE] per machine with columns [MACHINE_ID], [PLANNED_TIME], [DOWNTIME_MIN], [DOWNTIME_REASON], [TOTAL_UNITS], [GOOD_UNITS], [IDEAL_CYCLE_TIME]. Tool/SQL: [TOOL_OR_DIALECT].
TASK (think step by step):
1. Compute Availability, Performance, and Quality, then OEE per machine and per shift.
2. Build a Pareto of downtime reasons (sorted, with cumulative %).
3. Identify the top reason responsible for ~80% of lost time.
4. Compute the OEE uplift if the #1 downtime cause were halved.
CONSTRAINTS:
- Cap each OEE factor at 100% and flag any input that produces >100% as a data error.
- Handle machines with zero production cleanly (no division-by-zero).
- Define every term before using it.
OUTPUT FORMAT:
- Formula list with worked example.
- OEE summary table.
- Pareto table + the single highest-leverage fix recommendation.